Tesla© Door panels – Manufacturer Solutions LLC performed a root cause analysis to save time and money correcting dimensional issues.
Identified multiple causes contributing to high internal part rejections. Improvements considered material choice, part design revision, mold changes and process refinement.The manufacturer of this black appliance housing is great at solving single or dual causality. Multi-causality staggers most. The fixes included changes and improvements to all of: part design, mold design, material choice, processing, packaging, quality specifications and handling. Needed capacity was regained as the scrap rate dramatically dropped with considerable unplanned costs eliminated